Flange
Flange Manufacturers in Pune
At Pioneer Pharma & Dairy Industries, we're proud to be recognized as one of the well established Flange Manufacturers in Pune.
As an ISO 9001:2008 Certified Company our flanges are prepared using advanced, cutting-edge technology to meet the highest industry principles. With over 13+ years of experience, we've completed 2400+ successful projects and 1560+ happy clients. We've served some of the well-known industry leaders like Mahindra, FirstCry, Uno Minda, and Anand Group. We've built a reputation for excellence and trustability.
We prioritize quality in every production aspect, ensuring that each flange is made with premium raw materials and meticulous attention to detail. Our professed team of over 60 experts oversees every step of the manufacturing process, guaranteeing dimensional perfection, durability, and a flawless finish in every product we deliver. Contact us for a high-quality flanges solution.
ANSI and ASME Flange Manufacturers, Dealers & Suppliers in Pune
Flange is a compact designed mechanical tool used to connect two or more objects in the industries. These objects include pipes, valves, pumps, and some other industrial instruments. As flange manufacturers, we have designed it in different sizes and configurations to satisfy the wide requirements of the customers.
Different Types of Flanges and Their Uses:
As flange suppliers, dealers, distributors and stockist in Pune, below are mentioned some types of it which are manufactured and provided by our team.
Socket Weld Flanges:
They are intended for small-bore piping systems where a pipe fits into a recessed portion or socket of the flange, which is then welded around its perimeter. These flanges ensure a robust, leak-proof connection ideal for high-pressure and elevated-temperature uses. They are frequently utilized in sectors such as oil, gas, and petrochemicals.Forged Flanges:
This metal forging method heats solid pieces to mold them into finished flange form. A crucial process that makes the flange more durable generates it suitable for demanding applications requiring high stress under high pressure and temperature conditions. These forged flange solutions find extensive use in critical installations throughout pressure vessels as well as piping systems.Split Flange:
Engineers designed these flanges to maintain simple installation by keeping the pipe centered throughout the process. These flanges differ from standard flanges through their two separate parts which bolt directly onto the pipe surface. Split flanges represent an ideal solution for operational environments which require scheduled maintenance procedures and do not permit welding operations.IBR Flange or IBR (Indian Boiler Regulation) Flange:
The production of these flanges follows specific standards developed by the Indian Boiler Regulation for uses in boilers and pressure vessels. These flanges demonstrate the necessary strength to resist high-pressure demands and specifically serve steam and water pipelines throughout industrial facilities. The design allows for specific materials and dimensions which ensure compliance with safety requirements.Puddle Flange:
Underground and submerged applications require this component to seal through concrete walls or floors. The unique design of this flange maintains a tight pipe seal which creates a waterproof connection when the pipe penetrates structural elements. These products serve applications that require high durability against corrosion while also providing waterproofing performance. Flange use as a solid piece to stop fluid flow through a pipe's molded to create the flange. This procedure provides the flange enhanced strength, rendering it appropriate for high-pressure, high-temperature, and heavy-duty uses. Forged flanges are frequently utilized in essential applications such as pressure vessels and piping systems.Puddle Flange:
It is utilized to seal pipe entries through concrete walls or floors, typically in submerged or underground setups. This kind of flange features a distinctive design that enables the pipe to be sealed tightly and water-proof, stopping leaks at the location where the pipe goes through structural components. They are generally utilized in situations where resistance to corrosion and waterproofing are essential.Blind Flange:
It is a solid flange utilized to close the end of a pipe, effectively stopping the fluid flow. Maintenance tasks and temporary pipeline isolation applications
rely mainly on this type of flange. Blind flanges offer a simple installation process and safe disassembly option to economically stop pipeline fluid flow.Plate Flange:
It is a round, flat flange frequently utilized for low-pressure uses. It is generally constructed from a single metal piece and includes bolt holes for linking pipes, valves, and machinery. Plate flanges are commonly utilized in sectors like water treatment, HVAC systems, and light manufacturing, where both pressure and temperature remain comparatively low.
Technical Specifications:
As flange dealers in Pune, we have attached technical sheet which are specify parameters of each mentioned type.
| Specification | Socket Weld Flanges | Forged Flange | Split Flange | IBR Flange | Puddle Flange | Blind Flange | Plate Flange |
|---|---|---|---|---|---|---|---|
| Material Used | Carbon Steel, Stainless Steel | Alloy Steel | Carbon Steel | Carbon Steel | Stainless Steel | Carbon Steel or Stainless Steel | Steel or Alloy Plate flange Steel |
| Pressure Range | Up to 4500 psi | Up to 9000 psi | Up to 1500 psi | Up to 4500 psi | Up to 1500 psi | Up to 1500 psi | Up to 1500 psi |
| Temperature Range | -50°F to 1000°F | -50°F to 1200°F | -50°F to 750°F | -50°F to 1000°F | -50°F to 750°F | -50°F to 750°F | -50°F to 750°F |
| Size Range | ½" to 2" | ½" to 60" | 1" to 24" | 1" to 24" | Customized | ½" to 6" | ½" to 24" |
| Features | Compact, Tight Connection | Smooth, Protective Coatings | Clean finish, corrosion-resistant coating | Corrosion Resistant | Protective Coatings | Smooth Finishing, Corrosion Resistant | Durable and Compact design |
| Applications | Oil & Gas, Petrochemical | Heavy Duty Applications | Industrial | Boiler Systems | Water Treatment | Low pressure applications | HVAC systems, water systems |
Supreme Features of Flanges:
Being flange suppliers in Pune, we design and supply various kinds of it to ensure quality and top features at the end. Some of these features are given below.
- Strong Bonding: Flanges create a durable, leak-resistant bond between pipes, valves, and various equipment within a pipeline system.
- Simple Assembly and Disassembly: Flanges facilitate quick installation and removal, ensuring maintenance and modifications are uncomplicated.
- Corrosion Resistance: Numerous flanges feature coatings or are constructed from corrosion-resistant materials (such as stainless steel) for longevity in challenging conditions.
- Pressure and Temperature Tolerance: Flanges are engineered to endure different degrees of pressure and temperature, ranging from low-pressure setups to high-pressure and high-temperature conditions.
- Leak-Proof Seals: Flanges can create secure seals, with gaskets, to stop fluid leakage when under pressure.
Applications Of Piping Flanges:
As industrial flange distributors in Pune, we distribute wide range of flanges for multiple applications such as:
- Water Treatment Plants
- Oil & Gas Industry
- Pharmaceutical & Chemical Industry
- Power generation Plant
- Construction & Infrastructure
- Pipeline systems
Being top flange manufacturers in Pune, our products at Pioneer Pharma And Dairy Industries utilize cutting-edge machines and equipment, enabling us to manufacture according to industry standards and global quality benchmarks. These devices are often enhanced with the newest market trends and technology. With our skilled workforce and equipment, we have successfully met the large and urgent requirements of our customers. Moreover, we have a strongly built warehouse to safeguard our products against various types of damage.
At Pioneer Pharma & Dairy Industries, we possess a vast and spacious modern infrastructure unit that is well-equipped with cutting-edge machinery, aiding us in providing superior quality products to our valued clients and meeting their varied needs within the designated time frame.
FAQ
A flange is used to connect pipes, valves, pumps, and other equipment in a pipeline system, giving strength, easy assembly, and disassembly. It also helps in sealing joints to prevent leaks.
Flanges are used when a strong, leak- proof, and detachable connection is needed in piping systems, especially for high- pressure, high- temperature, or corrosive environments.
Flanges are important because they provide secure, leak- proof connections, allow easy assembly and disassembly for maintenance, and enhance the structural integrity of piping systems.
Flange fitting is a method of connecting pipes, valves, or equipment using flanges, which are bolted together with a gasket to ensure a secure, leak- proof seal.
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